BMW X3 (F25) Service & Repair Manual: Automatic transmission

• Adapter
• Basic body
• Blade
• Brace
• Bush
• Clip
• Connection
• Device
• Fixture
• Gauge
• Handle
• Holder
• Holding sleeve
• Mandrel
• Nut
• Pin
• Plate
• Puller
• Ring
• Screw
• Shaped element
• Shaped part
• Spindle
• Synchronising key
• Test cable
• Tool
• Washer

Adapter

Adapter Minimum set: Mechanical tools Mechanical tool

NOTE: (Adapter ring) For driving in radial shaft seal on output shaft.

Storage Location

B25

SI number

01 18 08 (482)

Adapter AM

Replaced by: 83300495492

NOTE: Replaced by 24 0 205 (0 495 492)

Storage Location

C42

NOTE: (Adapter (short)) Deletion, only available via tool set

SI number

01 27 06 (328)

Adapter Mechanical tool

NOTE: For testing the pump pressure

Storage Location

A4

Adapter Mechanical tool

NOTE: For pressure gauge 13 3 061 for checking oil pressure in transmission

Storage Location

A4

SI number

01 03 90 (184)

Adapter AM

NOTE: (Adapter (long)) Deletion, only available via tool set

SI number

01 27 06 (328)

NOTE: (Adapter (medium)) Deletion, only available via tool set

SI number

01 27 06 (328)

Adapter Mechanical tool

NOTE: For pressure gauge 13 3 061/For checking the converter pressure

Storage Location

A4

Adapter Minimum set: Mechanical tools AM

NOTE: For closing the feed and return lines when checking the main pressure/transmission: 3 HP 22 Deletion, only available via tool set

Storage Location

C3

Angle

Angle Mechanical tool

NOTE: (Sheet metal part) Retaining plate for disc package. Not needed as of transmission number 11 2 300

Storage Location

Z4

SI number

01 09 90 (282)

Basic body

Basic body AM

Basic body Minimum set: Mechanical tools AM

Storage Location

C46

Basic body Minimum set: Mechanical tools AM

NOTE: (Basic body)

Basic body Minimum set: Mechanical tools AM

NOTE: Discontinued, can only be ordered using complete tool

SI number

01 02 07 (334)

Basic body AM

NOTE: (Basic body) transmission: 3 HP 12, 4 HP 24

Storage Location

X6

NOTE: Discontinued, can only be ordered using complete tool

SI number

01 27 06 (328)

NOTE: (Basic body)

Storage Location

Individual

Storage Location

C23

SI number

01 02 07 (334)

Blade

Blade Minimum set: Mechanical tools AM

NOTE: Replacement blades for 24 1 420 Only available as part of complete tool set 24 1 420 (83 30 0 496 716).

Blade Minimum set: Mechanical tools AM

In conjunction with: 24 4 131

NOTE: For securing converter during removal and installation of transmission.

Discontinued, can only be ordered using complete tool

SI number

01 17 09 (577)

NOTE: Transmission: A5S 560Z, GA6 HP26Z (M67), GA6 HP32Z (N73) Deletion, only available via tool set

NOTE: Transmission: A5S 440Z, GA6HP26Z (N62) discontinued, available as part of set of special tools only

NOTE: (Blade) Gearbox: A4S 310R and A5S 390G Deletion, only available via tool set

NOTE: Transmission: A5S 310Z, A5S 560Z, A5S 300J and A5S 325Z Deletion, only available via tool set

NOTE: Transmission: A5S 360R discontinued, available as part of set of special tools only

BOLT

Bolt AM

NOTE: (Mounting bolts)

Brace

Brace Minimum set: Mechanical tools Mechanical tool

NOTE: For removing and installing the torsion damper.

SI number

01 26 11 (763)

Brace Minimum set: Mechanical tools Mechanical tool

NOTE: To secure the crankshaft (transmission installed)

Storage Location

B30

SI number

01 27 11 (764)

NOTE: (Steady device) For the output flange of the propeller shaft while releasing and tightening the slotted nut

SI number

01 06 92 (509)

Bush

Bush Minimum set: Mechanical tools AM

NOTE: For transmission without positioning switch Transmission: A4S 310R Deletion, only available via tool set

Bush Minimum set: Mechanical tools AM

NOTE: (Threaded bush)

Bush Mechanical tool

Replaced by: 83300491781

NOTE: (Impact bush) For fitting the radial sealing ring of the selector lever shaft/Replaced by 24 5 360 (0 491 781)

SI number

01 03 90 (184)

Bush Minimum set: Mechanical tools AM

NOTE: For fitting the radial shaft seal on the selector shaft (emergency release) Transmission: GA6 HP26Z Deletion, only available via tool set

Storage Location

A46

Bush AM

NOTE: (Centring bush) Discontinued, can only be ordered as part of complete tool 11 4 200 = 0491020.

Storage Location

X6

Bush Minimum set: Mechanical tools Mechanical tool

NOTE: (bushing (aluminium)) For placing on the drive shaft during removal of the shaft seal from the oil pump housing

Storage Location

C4

SI number

01 03 98 (303)

Bush Mechanical tool

NOTE: (impact bush) For fitting the radial sealing ring for the torque converter in the oil pump housing. And for driving the sealing ring into the spark plug slot in the MINI

Storage Location

B17

C17

Bush AM

NOTE: (Spacer bush for spindle) Transmissions: A4S 310R

NOTE: (Centring bush) Discontinued, can only be ordered as part of complete tool 11 4 200 = 0491020.

Storage Location

Y5

NOTE: (Bush with nut) For inserting radial shaft seal of selector shaft.

Storage Location

A24

SI number

01 02 07 (334)

Consisting of:

1. Bush

NOTE: Can no longer be ordered separately. Only available as part of set 24 4 380 = 83 30 0 495 601.

2. Nut

NOTE: (Nut M8x1) Can no longer be ordered separately. Only available as part of set 24 4 380 = 83 30 0 495 601.

Bush AM

NOTE: (Slip bush) For installing the piston in the cylinder of the intermediate plate

Bush Minimum set: Mechanical tools Mechanical tool

NOTE: For pressing in the radial seal ring of the selector shaft

Storage Location

B3

SI number

01 08 96 (080)

Bush Mechanical tool

NOTE: (Driver bush) for checking the oil pump for ease of movement

Storage Location

X5

Bush Minimum set: Mechanical tools AM

Bush Minimum set: Mechanical tools Mechanical tool

NOTE: For pressing in the radial seal ring of the selector shaft

Storage Location

B3

SI number

01 02 95 (896)

Bush Mechanical tool

NOTE: (Impact bush) For driving in the radial seal ring for the torque converter in the oil pump housing and at the output flange

Storage Location

Y7

NOTE: (Driver bush) For checking the oil pump for ease of movement

Storage Location

A10

Bush AM

NOTE: Can no longer be ordered separately. Only available as part of set 24 4 380 = 83 30 0 495 601.

SI number

01 02 07 (334)

Bush Minimum set: Mechanical tools Mechanical tool

NOTE: (Impact bush) For fitting radial shaft seal into oil pump housing

Storage Location

C17

SI number

01 03 98 (303)

Bush Mechanical tool

NOTE: For installing the radial shaft seal of the gearshift shaft/Only with selector lever position switch. Other: USA only

SI number

01 14 96 (105)

NOTE: (Impact bush) For driving in the radial shaft seal on the output flange.

SI number

01 08 98 (333)

NOTE: (Impact bush) For fitting radial shaft seal for torque converter in oil pump housing

Storage Location

Y7

Bush Mechanical tool

NOTE: (Impact bush) For driving in the radial seal ring for the output flange into the transmission extension

CAP

Cap Minimum set: Mechanical tools Mechanical tool

NOTE: (protective cap) For sealing off the guide sleeve of the transmission connector

Storage Location

C49

SI number

01 14 01 (766)

Claw

Claw Minimum set: Mechanical tools AM

NOTE: (Claw (4 units)) discontinued, available as part of set of special tools only

SI number

01 02 07 (334)

Clip

Clip AM

NOTE: (Retaining clip) transmission: 3 HP 12, 4 HP 24, A4S 270R, A4S 310R

Storage Location

X6

Y6

NOTE: (Mounting bracket) For mounting the transmission on the assembly stand

Consisting of:

6 = Spindle

NOTE: With synchronising key, transmission: All

3 = Shaped part

NOTE: (Shaped part) For mounting the transmission/transmissions: A5S 310Z

2 = Frame

NOTE: (Main frame)

3 = Spindle

NOTE: (Spindle with rotary handle)

3 = Bolt

NOTE: (Mounting bolts)

3 = Bush

NOTE: (Spacer bush for spindle) Transmissions: A4S 310R

Connection

Connection Minimum set: Mechanical tools AM

NOTE: (Connection) Reducer M20x1.5 - M18x1.5/For checking the main pressure (3 HP 12) an converter pressure (3 HP 20)/Transmission: 3 HP 12, 3 HP 20 discontinued, available as part of set of special tools only

Storage Location

C3

Connection Minimum set: Mechanical tools AM

NOTE: (Connection) Pipe bend, 145 mm, stretched length 145 mm/transmission: 4 HP 22, 4 HP 24 Deletion, only available via tool set

Storage Location

C3

Connection Minimum set: Mechanical tools AM

NOTE: (Connections) Oil pressure testing accessory for pressure gauge 13 3 061 or BMW DIS for checking the oil pressure.

Storage Location

C3

Consisting of:

1. Hose

NOTE: (Line) Pressure hose 1.7 m, connection M12x1.5 - M14x1.5 outer thread/For checking the different converter pressures/transmission: A4S 310R, A4S 270R discontinued, available as part of set of special tools only

2. Connection

NOTE: (Connection) For checking the main pressure (3 HP 22, A5S 310Z) and clutch A (ZF transmission)/transmission: 3 HP 22, A5S 310Z, A5S 560Z and all ZF transmissions Deletion, only available via tool set

3. Connection

NOTE: (Connection) Pipe bend, 145 mm, stretched length 145 mm/transmission: 4 HP 22, 4 HP 24 Deletion, only available via tool set

4. Connection

NOTE: (Connection) Exhaust manifold, 90 mm Straightened length 90 mm Deletion, only available via tool set

5. Screw

NOTE: (Connection) Banjo bolt M20x1.5 - M18x1.5/For checking the converter pressure/transmission: 3 HP 12 Deletion, only available via tool set

6. Connection

NOTE: (Connection) Reducer M24x1.5 - 20x1.5/For checking the main pressure/transmission: 3 HP 20 Deletion, only available via tool set

7. Connection

NOTE: (Connection) Reducer M20x1.5 - M18x1.5/For checking the main pressure (3 HP 12) an converter pressure (3 HP 20)/Transmission: 3 HP 12, 3 HP 20 discontinued, available as part of set of special tools only

8. Screw

NOTE: (Screw) M18x1.5/For closing the engine oil feed pipe when checking the converter pressure/transmission: 3 HP 20 Deletion, only available via tool set

9. Adapter

NOTE: For closing the feed and return lines when checking the main pressure/transmission: 3 HP 22 Deletion, only available via tool set

Connection Minimum set: Mechanical tools AM

NOTE: (Connection) For checking the main pressure (3 HP 22, A5S 310Z) and clutch A (ZF transmission)/transmission: 3 HP 22, A5S 310Z, A5S 560Z and all ZF transmissions Deletion, only available via tool set

Storage Location

C3

Connection Minimum set: Mechanical tools Mechanical tool

Replaced by: 83300495498

NOTE: (Connection) For pressure gauge 13 3 061 and BMW diagnosis and information system for measuring the oil pressure in the transmission Replaced by 23 4 050 (0 495 498)

Storage Location

A4

SI number

01 01 92 (469)

Connection Minimum set: Mechanical tools AM

NOTE: (Connection) Reducer M24x1.5 - 20x1.5/For checking the main pressure/transmission: 3 HP 20 Deletion, only available via tool set

Storage Location

C3

Connection Minimum set: Mechanical tools AM

NOTE: (Connection) Exhaust manifold, 90 mm Straightened length 90 mm Deletion, only available via tool set

Storage Location

C3

Device

Device Minimum set: Mechanical tools Mechanical tool

NOTE: (funnel) For filling the transmission with transmission oil

NOTE: (Tensioning device) For removal and installation of the snap ring before the centring plate on ZF transmissions

NOTE: (device) For determining the shims on the brake C

Storage Location

Y6

SI number

01 14 93 (718)

Device Minimum set: Mechanical tools AM

NOTE: (Pulling device) For pulling off the radial seal of the selector shaft/transmission with positioning switch

Storage Location

B3

SI number

01 02 95 (896)

Consisting of:

1. Use
2. Bush

Device AM

NOTE: For leak-testing the torque converter

Storage Location

X6

Consisting of:

1. Basic body

NOTE: (Basic body) transmission: 3 HP 12, 4 HP 24

2. Screw

NOTE: (Retaining screws (2 x)) Transmission: 3 HP 12

3. Clip

NOTE: (Retaining clip) transmission: 3 HP 12, 4 HP 24, A4S 270R, A4S 310R

4. Screw

NOTE: (Retaining screws (2 x)) for torque converter/transmission: 4 HP 24, A4S 270R, A4S 310R

Device AM

NOTE: (Dismantling and mounting device) For removing and installing the D/E cylinder with planetary gear set. Discontinued as of 10/2010.

Storage Location

Y5

Y6

SI number

01 01 95 (892)

Consisting of:

1. Handle

NOTE: Discontinued as of 10/2010

2. Spindle

NOTE: (Spindle with knurled nut) Discontinued as of 10/2010

3. Bush

NOTE: (Centring bush) Discontinued, can only be ordered as part of complete tool 11 4 200 = 0491020.

Device Minimum set: Mechanical tools Mechanical tool

NOTE: (locating fixture) For securing converter during removal and installation of transmission.

Storage Location

A20

B20

SI number

01 23 05 (224)

Device AM

NOTE: (Retainer) for removing and installing the disc set

Storage Location

Z7

Consisting of:

1. Washer
2. Ring
3. Shell

NOTE: (Bearing shell) 2 pieces

Device Minimum set: Mechanical tools AM

NOTE: For removing and installing the radial shaft seal of the gearshift shaft 24 5 361, 24 5 362, 24 5 364 and 24 5 366 for E90

Storage Location

C4

SI number

01 14 96 (105)

Consisting of:

6 = Bush

NOTE: For fitting the radial shaft seal on the selector shaft (emergency release) Transmission: GA6 HP26Z Deletion, only available via tool set

1 = Bush

NOTE: (Threaded bush)

2 = Nut

NOTE: (Union nut) Deletion, only available via tool set

3 = Bush

NOTE: For transmission without positioning switch Transmission: A4S 310R Deletion, only available via tool set

4 = Nut

5 = Holding sleeve

NOTE: (Sliding sleeve (5 pieces)) Transmission: A4S 310R Deletion, only available via tool set

Device Mechanical tool

NOTE: (Device) For leakage test of torque converter

Storage Location

X6

Device AM

NOTE: Removal and mounting device) For removing and installing the drive clutch A/B/C

Storage Location

Y2

Z2

SI number

01 01 95 (892)

Consisting of:

1. Pipe

NOTE: (Jack tube with ring bolt)

2. Pin

NOTE: (Locking pin)

Device AM

NOTE: (Device)

Storage Location

A23

Individual

Consisting of:

1. Basic body

NOTE: (Basic body)

2. Screw

NOTE: (Mounting bolt (2 pieces))

NOTE: (Lifting gear) For removing and installing the brake clutch unit D/G incl. the parking lock gear

Storage Location

Y3

Z3

SI number

01 14 93 (718)

NOTE: For removing the sealing cap for working piston, clutch 4

Storage Location

C42

SI number

01 04 02 (835)

Consisting of:

1. Pliers
2. Adapter
3. Washer

Device Minimum set: Mechanical tools Mechanical tool

NOTE: For E72 hybrid. For removing and installing the ORC clutch.

SI number

01 18 10 (660)

Device Mechanical tool

NOTE: For leak-testing the torque converter

NOTE: (Pressing device) For removing and installing the piston (cover) at brake C

Storage Location

Y6

SI number

01 14 93 (718)

Device AM

NOTE: (Device) Tool set for dismantling and fitting the R gear piston. For dismantling and assembling the transmission for "Sealing the intermediate plate".

SI number

01 22 97 (239)

Consisting of:

1. Plate

NOTE: (Pressure plate) For removing and installing the spring cup

2. Spindle

NOTE: (Spindle with pressure plate) Spindle M14x1.5, nut M14, pressure plate and washer/For removing and installing the spring cup

3. Pin

NOTE: (Guide pin (2 pieces)) For fixing the gaskets and the intermediate plate on the intermediate case

4. Bush

NOTE: (Slip bush) For installing the piston in the cylinder of the intermediate plate

Device Mechanical tool

NOTE: For fixing torque converter in position while removing and installing transmission.

Storage Location

Individual

Device AM

NOTE: For checking the side clearance of the drive shaft

Storage Location

Y3

Consisting of:

1. Holder

NOTE: (Dial gauge holder)

2. Terminal

NOTE: (Terminal)

Device AM

NOTE: For removing and installing oil pump

Storage Location

Z1

Z2

SI number

01 09 90 (282)

Consisting of:

1. Pipe

NOTE: (Holding tube) discontinued, available as part of set of special tools only

2. Spindle

NOTE: (Threaded spindle) Deletion, only available via tool set

3. Ring

NOTE: (Clamping ring) discontinued, available as part of set of special tools only

4. Ring

NOTE: (Clamping ring) Gearbox: GA6HP19Z, GA6HP26Z Deletion, only available via tool set

Device AM

NOTE: (Assembly and disassembly tool) For removing and installing brake clutch F

Storage Location

Z3

Z4

SI number

01 01 95 (892)

Consisting of:

1. Handle

NOTE: (Handle)

2. Nut

NOTE: (Knurled nut) Replaced by 00 9 120 (0 490 504)

3. Handle

NOTE: (Centring handle)

Device Minimum set: Mechanical tools Mechanical tool

NOTE: To secure the converter when removing and installing the transmission.

Storage Location

B30

SI number

01 27 11 (764)

Device Mechanical tool

Replaced by: 83300491731

NOTE: For firmly holding torque converter in position while removing and fitting the transmission. Replaced by 24 4 130 (0 491 731)

Fixture

Fixture Mechanical tool

Replaced by: 83300495498

NOTE: (Fixture for transmission) For removing and installing the transmission.

Replaced by 23 4 050 (0 495 498)

SI number

01 08 96 (080)

Fixture AM

NOTE: For mounting gearbox on assembly stand.

SI number

01 27 06 (328)

Consisting of:

1. Basic body

NOTE: Discontinued, can only be ordered using complete tool

2. Spindle

NOTE: (Spindle with thrust piece) Discontinued, only available via tool set

3. Spindle

NOTE: (Spindle with screw) Deletion, only available via tool set

4. Shaped part

NOTE: (Shaped part)

5. Adapter

NOTE: (Adapter (long)) Deletion, only available via tool set

6. Adapter

NOTE: (Adapter (medium)) Deletion, only available via tool set

7. Adapter

NOTE: (Adapter (short)) Deletion, only available via tool set

Fixture Mechanical tool

NOTE: (Fixture for drive flange) When undoing the slotted nut

SI number

01 09 90 (282)

Fixture AM

Replaced by: 83300495446

NOTE: For mounting gearbox on assembly stand. Replaced by 24 0 200 (0 495 446)

SI number

01 06 92 (509)

Consisting of:

5 = Adapter

NOTE: Replaced by 24 0 205 (0 495 492)

1 = Frame

NOTE: (Main frame)

2 = Spindle

NOTE: (Pressure spindle with star handle)

3 = Spindle

NOTE: Replaced by 24 0 184 (0 491 656)

4 = Spindle

NOTE: (spindle, long (2 pieces))

Fixture AM

Replaced by: 83300495498

NOTE: For removing and installing transmission. Replaced by 23 4 050 (0 495 498)

SI number

01 06 92 (509)

Consisting of:

3 = Screw

NOTE: (Adjusting screw) Discontinuation and replaced by 23 4 050 (0 495 498)

NOTE: (Fixture) attachment B.W. transmission, until January of 84

Fixture Mechanical tool

NOTE: (Support for automatic transmission) Other: Only Japan and South Africa

Fixture Mechanical tool

Replaced by: 83300491642

NOTE: (support) For removing and fitting the transmission. Replaced by 24 0 130 in March 87

Fixture Mechanical tool

Replaced by: 83300495498

NOTE: (Fixture for transmission) For removal and installation Replaced by 23 4 050 (0 495 498)

SI number

01 02 87 (721)

Fixture AM

In conjunction with: 00 2 300 ASSEMBLY STAND 0495187

NOTE: For mounting transmission on assembly stand 00 2 300 and for transport.

SI number

01 29 09 (601)

FRAME

Frame AM

NOTE: (Main frame)

NOTE: (Main frame)

Gauge

Gauge Mechanical tool

NOTE: To adjust throttle pressure piston when attaching shift unit

Gauge Mechanical tool

NOTE: For setting the position switch to "P position" during installation/model year: from 03/96

SI number

01 07 96 (068)

NOTE: (Adjustment gauge) Deletion, only available via tool set

Gauge Mechanical tool

NOTE: To align the hydraulic shift unit in the transmission

Handle

Handle Mechanical tool

Replaced by: 83300491633

NOTE: (Pulling handle) For sealing plug in the lower section of the transmission housing/Replaced by 24 0 050 (0 491 633)

Handle Minimum set: Mechanical tools Mechanical tool

NOTE: (Assembly handle (2 x)) For removing and installing the torque converter

Storage Location

B5

Handle AM

NOTE: Discontinued as of 10/2010

Storage Location

Y5

Y6

NOTE: (Centring handle)

NOTE: (Handle)

Handle Mechanical tool

NOTE: For installing and removing the torque converter. 8HPxx

Storage Location

B54

SI number

01 17 09 (577)

Handle Mechanical tool

NOTE: (extractor handle) For sealing plug in the lower section of transmission housing

Storage Location

Y5

Holder

Holder Mechanical tool

NOTE: (Counter support) For releasing and tightening the gear selector cable/transmission with position switch

Storage Location

A4

SI number

01 06 92 (509)

Holder Minimum set: Mechanical tools AM

NOTE: For securing converter during removal and installation of transmission

Storage Location

C46

SI number

01 11 02 (908)

Consisting of:

3 = Shaped element

NOTE: For converter variant M57TU Deletion, only available via tool set

1 = Basic body

2 = Shaped element

NOTE: For converter version N73 discontinued, available as part of set of special tools only

4 = Shaped element

NOTE: For converter variant M54 Deletion, only available via tool set

5 = Shaped element

NOTE: Transmission: GA6 HP19 in E87, E90 Deletion, only available via tool set

6 = Shaped element

NOTE: Transmission: GA6L45R (GM6) in E83/N52K Deletion, only available via tool set

Holder AM

NOTE: (Dial gauge holder)

Holder Mechanical tool

NOTE: (Counter support) For slackening and tightening the gear selector cable

Storage Location

A4

SI number

01 04 91 (372)

Holder Mechanical tool

NOTE: (Counter support) For slackening and tightening the gear selector cable

Storage Location

A4

SI number

01 04 91 (372)

Holding sleeve

Holding sleeve Minimum set: Mechanical tools AM

NOTE: (Sliding sleeve (5 pieces)) Transmission: A4S 310R Deletion, only available via tool set

Holding sleeve Mechanical tool

NOTE: (Assembly sleeve) For removing the disc set (4-gear) and for pressing in the needle bearing in the oil pump housing (A5S 560Z)

Storage Location

X5

Holding sleeve Minimum set: Mechanical tools Mechanical tool

NOTE: (Assembly sleeve) For preventing damage to radial shaft seal when fitting it onto selector shaft

Storage Location

B3

SI number

01 09 90 (282)

Holding sleeve Mechanical tool

NOTE: (sliding sleeve (5 x)) For prevention of damage to the radial sealing ring while fitting on the gearshift shaft

SI number

01 02 95 (896)

HOOK WRENCH

Hook wrench AM

Storage Location

C23

SI number

01 02 07 (334)

HOSE

Hose Minimum set: Mechanical tools AM

NOTE: (Line) Pressure hose 1.7 m, connection M12x1.5 - M14x1.5 outer thread/For checking the different converter pressures/transmission: A4S 310R, A4S 270R discontinued, available as part of set of special tools only

Storage Location

Individual

LEVER

Lever Mechanical tool

NOTE: For removing and installing oil filler cap.

Storage Location

B22

SI number

01 19 07 (397)

Mandrel

Mandrel AM

NOTE: (drift) For driving in the radial sealing ring in the front section of the transmission housing/Model year: from 90 and for the output flange of the transmissions S5D 200G and S5D 250G

Storage Location

B17

SI number

01 03 90 (184)

Consisting of:

3 = Washer

NOTE: (ring washer 1 mm) Transmissions: 4 HP 24 - no. 0 029 160, 4 HP 22 - no. 1 113 936

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (drift) For driving in the radial sealing ring in the front section of the transmission housing

Storage Location

A15

SI number

01 09 90 (282)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (drift) For fitting the radial sealing ring to the output end

Storage Location

A15

SI number

01 06 92 (509)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Guide mandrel) For installing the automatic transmission with the sheet metal flywheel already installed

Storage Location

B16

SI number

01 07 91 (406)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For inserting the radial shaft seal on the output flange

Storage Location

A46

B46

SI number

01 14 01 (766)

Mandrel Mechanical tool

Replaced by: 83300491639

NOTE: (Drift) For punching the radial sealing ring in the front section of the transmission housing/Replaced by 24 0 110 (0 491 639) November 96

Mandrel Mechanical tool

NOTE: (Drift) For driving in radial shaft seal of output shaft (all-wheel drive).

Storage Location

A23

SI number

01 02 07 (334)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving in the radial seal ring on the drive side (behind converter)

Storage Location

A17

SI number

01 06 92 (509)

Mandrel Minimum set: Mechanical tools AM

NOTE: To install the left rear-wheel drive output shaft. Silhouette foil is included in the delivery specification.

Storage Location

C75

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving in oil filter sealing ring.

Storage Location

A24

SI number

01 02 07 (334)

Mandrel Mechanical tool

NOTE: For driving in the radial shaft seal on the output end.

Storage Location

A28

SI number

01 09 10 (639)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: For driving in shaft seal on drive shaft.

Storage Location

B54

SI number

01 17 09 (577)

NOTE: (Drift) to press out the radial shaft seal for the speedometer pinion from the plug-in sleeve

Mandrel Mechanical tool

NOTE: For driving in the radial shaft seal on the drive end.

Storage Location

A28

SI number

01 09 10 (639)

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving in radial shaft seal of output shaft (4x2).

Storage Location

A24

SI number

01 02 07 (334)

Mandrel Mechanical tool

NOTE: For driving in shaft seal on selector shaft.

Storage Location

A28

SI number

01 09 10 (639)

Mandrel Minimum set: Mechanical tools Mechanical tool

Replaced by: 83300494506

NOTE: (Drift) For installing the radial shaft seal on the torque converter Replaced by 24 2 400 (0 494 506)

Storage Location

B46

SI number

01 14 01 (766)

Nut

Nut Minimum set: Mechanical tools AM

NOTE: (Union nut) Deletion, only available via tool set

Nut AM

NOTE: (Nut M8x1) Can no longer be ordered separately. Only available as part of set 24 4 380 = 83 30 0 495 601.

SI number

01 02 07 (334)

Nut AM

NOTE: (Knurled nut) Replaced by 00 9 120 (0 490 504)

Nut Minimum set: Mechanical tools AM

Open-end wrench

Open-end wrench Mechanical tool

NOTE: (Open-end wrench) Open-end wrench 1/2" for adjusting the brake band

SI number

01 24 97 (257)

Pin

Pin Mechanical tool

NOTE: For securing transmission when installing in engine.

Storage Location

B28

SI number

01 29 09 (601)

Pin AM

NOTE: (Guide pin (2 pieces)) For fixing the gaskets and the intermediate plate on the intermediate case

NOTE: (Locking pin)

Pin Mechanical tool

NOTE: (centring pin with thread (2 pieces)) For centring the shifting device in the transmission when installing

Storage Location

Y3

SI number

01 03 90 (184)

NOTE: For fixing the mechatronics in position during installation.

Storage Location

B54

SI number

01 17 09 (577)

NOTE: (centring pin) For centring the main housing to the intermediate and converter housing (2 x)

Storage Location

Y3

SI number

01 03 93 (663)

Pin AM

NOTE: (Centring pin (3 pieces))

Storage Location

X6

PIN WRENCH

Pin wrench Minimum set: Mechanical tools Mechanical tool

NOTE: For loosening and tightening the slotted nut on the output flange

Storage Location

A13

SI number

01 09 90 (282)

Pipe

Pipe AM

NOTE: (Holding tube) discontinued, available as part of set of special tools only

NOTE: (Jack tube with ring bolt)

Plate

Plate Mechanical tool

NOTE: (Engine fixture for BW 65) until January 84

Plate Minimum set: Mechanical tools AM

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

Plate AM

NOTE: (Pressure plate) For removing and installing the spring cup

PLIERS

Pliers AM

Storage Location

C42

Puller

Puller Minimum set: Mechanical tools AM

In conjunction with: 24 5 362

NOTE: For removing the radial shaft seal of the gearshift shaft from the gearbox housing.

SI number

01 17 09 (577)

Puller Minimum set: Mechanical tools AM

In conjunction with: 13 5 250

NOTE: Removing radial shaft seal from torque converter.

Storage Location

B54

SI number

01 17 09 (577)

Consisting of:

1. Blade

NOTE: Replacement blades for 24 1 420 Only available as part of complete tool set 24 1 420 (83 30 0 496 716).

Puller Minimum set: Mechanical tools Mechanical tool

NOTE: For removing oil filter sealing ring.

Storage Location

A23

SI number

01 02 07 (334)

Puller AM

NOTE: For withdrawing output shaft seal (four-wheel drive).

Storage Location

C23

SI number

01 02 07 (334)

Consisting of:

1. Basic body

2. Ring

NOTE: (Retaining ring)

3. Spindle

4. Hook wrench

Puller Minimum set: Mechanical tools AM

NOTE: For withdrawing output shaft seal (4x2).

Storage Location

A24

SI number

01 02 07 (334)

Consisting of:

1. Basic body

NOTE: Discontinued, can only be ordered using complete tool

2. Claw

NOTE: (Claw (4 units)) discontinued, available as part of set of special tools only

3. Screw

NOTE: Discontinued, can only be ordered using complete tool

4. Spindle

Puller Minimum set: Mechanical tools AM

Storage Location

A46

Puller Minimum set: Mechanical tools AM

NOTE: For extracting radial shaft seal on torque converter and on output flange

Storage Location

A46

SI number

01 14 01 (766)

Consisting of:

1. Puller

2. Spindle

NOTE: (Spindle M12 x 65 with ball head) discontinued, available as part of set of special tools only

3. Synchronising key

NOTE: Transmission: GA6L45R (GM6) Liquidation of existing inventory and then available only as a complete tool set 24 2 350 (83 30 0 494 201) - as of 06.06.2012.

RELEASE TOOL

Release tool AM

NOTE: For parking lock emergency release. Contour-graphic silhouette foil is included in delivery specification.

Storage Location

A73

B73

SI number

01 54 13 (058)

Release tool AM

NOTE: (release tool) For releasing the retaining tabs on the disc carrier C

Storage Location

Y6

SI number

01 01 95 (892)

Consisting of:

1. Shaped part

NOTE: (Shaped part)

2. Basic body

Ring

Ring Minimum set: Mechanical tools Mechanical tool

NOTE: (Assembly ring) For pressing in the radial seal of the gearshift shaft

Storage Location

B3

SI number

01 04 91 (372)

Ring AM

NOTE: (Retaining ring)

Storage Location

C23

SI number

01 02 07 (334)

NOTE: (Clamping ring) discontinued, available as part of set of special tools only

NOTE: (Clamping ring) Gearbox: GA6HP19Z, GA6HP26Z Deletion, only available via tool set

Storage Location

C49

SI number

01 01 08 (421)

Screw

Screw Minimum set: Mechanical tools Mechanical tool

NOTE: Ring bolt for removing and installing the E-machine from the transmission bell housing.

SI number

01 26 11 (763)

Screw Minimum set: Mechanical tools AM

NOTE: (Connection) Banjo bolt M20x1.5 - M18x1.5/For checking the converter pressure/transmission: 3 HP 12 Deletion, only available via tool set

Storage Location

C3

Screw AM

NOTE: (Retaining screws (2 x)) Transmission: 3 HP 12

Storage Location

X6

Screw AM

NOTE: (Retaining screws (2 x)) for torque converter/transmission: 4 HP 24, A4S 270R, A4S 310R

Storage Location

X6

Replaced by: 83300495498

NOTE: (Adjusting screw) Discontinuation and replaced by 23 4 050 (0 495 498)

NOTE: (Mounting bolt (2 pieces))

Storage Location

X6

Screw Minimum set: Mechanical tools AM

NOTE: (Screw) M18x1.5/For closing the engine oil feed pipe when checking the converter pressure/transmission: 3 HP 20 Deletion, only available via tool set

Storage Location

C3

Screw Minimum set: Mechanical tools AM

NOTE: Discontinued, can only be ordered using complete tool

SI number

01 02 07 (334)

Shaped element

Shaped element Minimum set: Mechanical tools AM

NOTE: For converter variant M54 Deletion, only available via tool set

Storage Location

C46

Shaped element Minimum set: Mechanical tools AM

NOTE: Transmission: GA6L45R (GM6) in E83/N52K Deletion, only available via tool set

Storage Location

C46

SI number

01 02 07 (334)

Shaped element Minimum set: Mechanical tools AM

NOTE: For converter variant M57TU Deletion, only available via tool set

Storage Location

C46

Shaped element Minimum set: Mechanical tools AM

NOTE: For converter version N73 discontinued, available as part of set of special tools only

Storage Location

C46

Shaped element Minimum set: Mechanical tools AM

NOTE: Transmission: GA6 HP19 in E87, E90 Deletion, only available via tool set

Storage Location

C46

SI number

01 15 04 (117)

Shaped part

Shaped part AM

NOTE: (Shaped part) For mounting the transmission/transmissions: A5S 310Z

Shaped part AM

NOTE: (Shaped part)

Shaped part AM

NOTE: (Shaped part)

SI number

01 27 06 (328)

SHELL

Shell AM

NOTE: (Bearing shell) 2 pieces

SOCKET WAF 46

Socket WAF 46 Minimum set: Mechanical tools Mechanical tool

NOTE: (Socket AF 34) Double hex head for releasing and tightening the nuts on the output flange.

Storage Location

B44

SI number

01 14 01 (766)

Socket WAF 46 Minimum set: Mechanical tools Mechanical tool

NOTE: (Socket with special Torx profile) For releasing and tightening down screw connection of Mechatronic.

Storage Location

A23

SI number

01 02 07 (334)

SOCKET WRENCH

Socket wrench Mechanical tool

NOTE: For hexagon socket screw 3/16" with 1/4" drive for adjusting the brake band

SI number

01 24 97 (257)

SOCKET WRENCH INSERT

Socket wrench insert Minimum set: Mechanical tools Mechanical tool

NOTE: Loosening and fastening the converter fastener

Storage Location

A11

SI number

01 04 86 (566)

Spindle

Spindle AM

Storage Location

C23

SI number

01 02 07 (334)

Spindle AM

Replaced by: 83300491656

NOTE: Replaced by 24 0 184 (0 491 656)

Spindle AM

NOTE: With synchronising key, transmission: All

Spindle AM

NOTE: (Spindle with knurled nut) Discontinued as of 10/2010

Storage Location

Y5

Y6

Spindle AM

NOTE: (Spindle with thrust piece) Discontinued, only available via tool set

SI number

01 27 06 (328)

NOTE: (Threaded spindle) Deletion, only available via tool set

NOTE: (Spindle with pressure plate) Spindle M14x1.5, nut M14, pressure plate and washer/For removing and installing the spring cup

NOTE: (Spindle with rotary handle)

NOTE: (Spindle with screw) Deletion, only available via tool set

SI number

01 27 06 (328)

NOTE: (spindle, long (2 pieces))

Spindle Minimum set: Mechanical tools AM

NOTE: (Pressure spindle with star handle)

Spindle Minimum set: Mechanical tools AM

NOTE: (Spindle M12 x 65 with ball head) discontinued, available as part of set of special tools only

Storage Location

A46

Synchronising key

Synchronising key Minimum set: Mechanical tools AM

Storage Location

A46

Synchronising key Minimum set: Mechanical tools AM

NOTE: Transmission: GA6L45R (GM6) Liquidation of existing inventory and then available only as a complete tool set 24 2 350 (83 30 0 494 201) - as of 06.06.2012.

Storage Location

A46

SI number

01 02 07 (334)

TERMINAL

Terminal AM

NOTE: (Terminal)

Test cable

Test cable Mechanical tool

NOTE: (Test cable, 10-pin) For Jatco gearbox (AMP plug connection)

Storage Location

Y1

SI number

02 01 93 (649)

Test cable Mechanical tool

NOTE: (Test cable 48-pin) For Jatco transmission (German plug connection)

Storage Location

W 2..

NOTE: (Test cable, 8-pin) For automatic transmission (EH gearbox)

Storage Location

Y1

SI number

02 03 91 (313)

NOTE: (Test cable, 20-pin) For automatic transmission GM5

Storage Location

Y1

SI number

02 01 99 (468)

NOTE: (Test cable, 9-pin) For automatic transmission (EH gearbox)

Storage Location

Y1

SI number

02 03 91 (313)

NOTE: (Test cable, 16-pin) For automatic transmission (EH gearbox)

Storage Location

Y1

SI number

02 02 93 (650)

Test cable MP

NOTE: (test cable 16-pin)

Storage Location

L202

SI number

02 06 01 (763)

Test cable AM

NOTE: (Test cable, 14-pin) For automatic transmission (EH gearbox)

Storage Location

Y1

SI number

00 02 99 (399)

Consisting of:

5 = Operating instructions

Tool

Tool Mechanical tool

NOTE: (Striking tool) For securing the retaining tabs on disc carrier C

Storage Location

X5

SI number

01 01 95 (892)

Tool Mechanical tool

NOTE: For squeezing the disc spring

Storage Location

X5

Tool AM

NOTE: For centring the converter housing relative to the oil pump when mounting

Storage Location

X6

SI number

01 04 95 (906)

Consisting of:

1. Bush

NOTE: (Centring bush) Discontinued, can only be ordered as part of complete tool 11 4 200 = 0491020.

2. Pin

NOTE: (Centring pin (3 pieces))

Tool Mechanical tool

NOTE: For squeezing the disc spring

Storage Location

X6

NOTE: For squeezing the disc spring

Storage Location

X5

Tool Minimum set: Mechanical tools AM

NOTE: (Locating tool) For firmly holding torque converter during removal and installation of gearbox

Storage Location

C6

SI number

01 05 97 (181)

Consisting of:

7 = Blade

NOTE: Transmission: A5S 360R discontinued, available as part of set of special tools only

1 = Basic body

NOTE: (Basic body)

2 = Blade

NOTE: Transmission: A5S 440Z, GA6HP26Z (N62) discontinued, available as part of set of special tools only

3 = Blade

NOTE: (Blade) Gearbox: A4S 310R and A5S 390G Deletion, only available via tool set

4 = Blade

NOTE: Transmission: A5S 310Z, A5S 560Z, A5S 300J and A5S 325Z Deletion, only available via tool set

5 = Blade

NOTE: Transmission: A5S 560Z, GA6 HP26Z (M67), GA6 HP32Z (N73) Deletion, only available via tool set

6 = Plate

NOTE: (Counter-support plate) Can only be ordered as part of complete tool 41 1 180 = 0495959.

8 = Blade

NOTE: For securing converter during removal and installation of transmission.

Discontinued, can only be ordered using complete tool In conjunction with: 24 4 131 = 0491732

USE

Use Minimum set: Mechanical tools AM

Washer

Washer AM

Washer AM

NOTE: (ring washer 1 mm) Transmissions: 4 HP 24 - no. 0 029 160, 4 HP 22 - no. 1 113 936

Washer AM

Storage Location

C42

WEDGE

Wedge Mechanical tool

NOTE: (Wedges) For fixing the disc carrier C when securing the retaining tabs

Storage Location

X5

SI number

01 01 95 (892)

WRENCH

Wrench Minimum set: Mechanical tools Mechanical tool

NOTE: For releasing and tightening the slotted nut of the output flange

Storage Location

A10

SI number

01 06 92 (509)

ODDMENTS TRAY

Oddments tray Minimum set: Mechanical tools Mechanical tool

NOTE: For setting down the removed E-machine (risk of damage).

SI number

01 26 11 (763)

TRANSMISSION FILLING CAPACITIES (GA8HP45Z, GA8HP70Z)

TRANSMISSION FILLING CAPACITIES SPECIFICATION

EXTERNAL SHIFT LINKAGE

TIGHTENING TORQUE SPECIFICATION - EXTERNAL SHIFT LINKAGE

HYDRAULIC/ELECTRIC CONTROL PARTS AND CONTROLLING ELEMENTS

TIGHTENING TORQUE SPECIFICATION - HYDRAULIC/ELECTRIC CONTROL PARTS AND CONTROLLING ELEMENTS

TORQUE CONVERTER

TIGHTENING TORQUE SPECIFICATION - TORQUE CONVERTER

TRANSMISSION EXTENSION, BEARINGS, SEALING RING

TIGHTENING TORQUE SPECIFICATION - TRANSMISSION EXTENSION, BEARINGS, SEALING RING

TRANSMISSION HOUSING, TRANSMISSION OIL SUMP

TIGHTENING TORQUE SPECIFICATION - TRANSMISSION HOUSING, TRANSMISSION OIL SUMP

TRANSMISSION IN GENERAL

TIGHTENING TORQUE SPECIFICATION - TRANSMISSION IN GENERAL